Can I Make An Incense Burner Out Of Clay?
An incense burner is a vessel used for burning incense, which is a aromatic material made from fragrant plant materials. The smoke and fragrance from incense fill a space with pleasant scents and have cultural and spiritual significance in many traditions.
Clay is one of the most common and popular materials used to create incense burners throughout history. The use of clay incense burners dates back thousands of years to ancient cultures in regions like Asia and the Middle East. Clay is an accessible, easy to work with material that can be shaped by hand or on a pottery wheel and decorated in countless ways. Firing the clay makes it durable and able to withstand repeated use burning incense over a long period of time.
Clay Properties
When choosing a clay for an incense burner, you’ll want to consider properties like workability, durability, and ability to withstand heat. Here are some key factors:
Workability refers to how easy or difficult the clay is to shape and form. Very plastic clays with high clay content are extremely workable and flexible. Less plastic clays can be more rigid and challenging to manipulate into shapes.
Durability determines how strong the finished piece will be. Durable clays hold their shape well and don’t crack or break easily during drying and firing. Durability is influenced by things like clay composition and firing temperature.
Withstanding Heat is crucial for incense burners which will be exposed to burning incense. The clay body must be able to withstand repeated heating without cracking or breaking down. Fire clays are specially formulated to resist high temperatures.
Testing different clays to assess their properties can help identify the best option for constructing an incense burner. Durability and fire-resistance are particularly important.
Suitable Clay Types
When making an incense burner from clay, some suitable clay types to use are:
Earthenware – This clay has a coarse texture and is porous when fired. It’s an accessible and easy clay for beginners to work with. Earthenware has a lower firing temperature than other clays, making it quicker and simpler to fire. It comes in a variety of natural earth tones like terracotta, red, and brown.
Stoneware – Slightly denser and less porous than earthenware, stoneware provides a good option for creating incense burners. It fires at higher temperatures to become watertight and durable. Stoneware has many colors like grey, buff, brown, and white.
Porcelain – The finest clay type, porcelain is dense, hard, and smooth with a white color. It fires at very high temperatures to become non-porous and translucent. Porcelain is suited for making delicate detailed incense burners that conduct heat well.
Clay Preparation
Proper preparation of clay is an important first step before beginning any clay project. Clay straight from the bag contains air bubbles and inconsistencies that can cause cracking or weak spots when fired. Two techniques are commonly used to prepare clay:
Wedging
Wedging involves cutting the clay into sections, stacking them, and then pushing them together to form a uniform mass. This process eliminates air pockets and blends the clay evenly. To wedge:
- Cut off a workable chunk of clay from the bulk amount.
- Slice the clay into several pieces of equal thickness.
- Stack the slices together like a deck of cards.
- Press down firmly on the stack while compressing it back into a ball shape.
- Repeat cutting, stacking, and compressing until the clay is smooth, consistent, and free of air pockets.
Kneading
Kneading involves folding, pressing, and stretching the clay repeatedly to achieve an even consistency. To knead:
- Form the clay into a ball shape.
- Use the palms of your hands to press down on the clay ball while squeezing it.
- Fold the clay over itself again and again while continuing to apply pressure.
- Rotate the clay 90 degrees and repeat kneading in a different direction.
- Work the clay until it is smooth, elastic, and free of cracks or gaps.
Both wedging and kneading prepare the clay for shaping by removing air pockets and inconsistencies. Well-prepared clay is smooth, malleable, and ready for the next steps of your project.
Shaping Methods
There are a few different techniques you can use to shape an incense burner out of clay:
Pinch Pots: This is one of the most basic methods. Start with a ball of clay and use your fingers and thumb to pinch and pull the clay upwards to form the walls of your incense burner. Pinch pots allow you to shape thinner, smoother walls compared to using a coil technique.
Coils: Roll out “snakes” of clay into long coils. Stack the coils on top of each other, gently pressing together to fuse them into the desired shape for your incense burner. Coiling gives you more control over the height and design, but can result in thicker, uneven walls.
Slabs: Roll out flat, even clay slabs and cut shapes that can be assembled into a box shape for the burner. Score the edges of the slabs and use slip to join them together. The slab technique involves more steps but allows you to achieve very uniform, smooth walls.
You can also combine techniques, using slabs for the base and walls, adding decorative coils or textures with other tools. The shaping method you choose will depend on your desired end result and skill level.
Decorating
There are several options for decorating a clay incense burner to make it unique. Here are some of the most popular techniques:
Carving: Use clay carving tools to cut designs, patterns, or textures into the surface of the clay. This can be done when the clay is still soft before firing, or after firing on the hardened clay surface. Carving gives a lovely handmade, artistic touch.
Stamping: Press rubber stamps, carved stamps, or found objects into the soft clay to imprint designs. Things like leaves, seashells, keys, or fabric can create interesting impressions. Stamp before firing or use stamps designed for clay that won’t burn away in the kiln.
Painting: Apply non-toxic clay paints and glazes to bisque-fired clay and refire to set. Multiple layers and colors can be used for complex designs. Paints allow limitless customization options.
Take time decorating the incense burner to make it meaningful. Decorations can represent spiritual symbols, favorite designs, or special memories.
Drying Process
After shaping your clay incense burner, it’s crucial to let it dry properly before firing. There are a few stages to the drying process:
Air Drying: Let your clay air dry for 24-48 hours. Place it in a shady spot at room temperature out of direct sunlight or extreme heat. The clay needs to dry slowly to prevent cracking.
Greenware Stage: The clay is now dried but still contains moisture inside. Handle carefully to avoid damaging the shape.
Bone Dry Stage: All moisture has been evaporated from the clay and it turns lighter in color. Tap the clay and it should sound hollow. The incense burner is now ready to be fired in a kiln.
Timing will vary based on factors like climate, clay thickness, and drying location. Check your clay frequently and allow ample time for thorough drying. Rushing this stage risks cracks and explosions from trapped moisture in the kiln.
Firing
Properly firing the clay is a crucial step in creating a functional incense burner. Clay must be fired at high temperatures to fully harden and strengthen it. There are several options when it comes to firing:
Kiln Type
The most common method is firing in a ceramic kiln. Kilns allow reaching the necessary high temperatures in a controlled environment. There are both electric and gas kilns available. Electric kilns tend to heat up and cool down more slowly, while gas kilns can fire faster.
Firing Temperature
The target firing temperature depends on the type of clay used. For example, earthenware clays are typically fired between 1800°F – 2100°F. Stoneware clays need higher temperatures between 2200°F – 2400°F. Check the specifications for your particular clay to determine the ideal firing range.
Firing Schedule
It’s important to follow the recommended firing schedule or ramp speeds for your kiln and clay type. Firing too quickly can risk cracks or exploding. The firing schedule slowly heats up and cools down the kiln through different temperature stages. Pay close attention during the crucial high temperature portion.
Proper firing will harden the clay into a strong, durable material ready for use as an incense burner. Taking the time to fire at the right temperatures will help ensure your homemade clay creation lasts for years to come.
Finishing
Once the incense burner has been fired, there are some finishing steps that can enhance its appearance and durability. Sanding the clay with increasingly finer sandpaper will smooth any rough edges and create a uniform surface. A sealant like polyurethane can then be applied to protect the surface and give it a glossy shine. Using a buffing wheel with a polishing compound is another option for achieving a polished look. Incense burners with intricate carved or stamped designs can be highlighted by rubbing colored wax into the indentations. A matte look can also be achieved by skipping the sealant and sanding with a fine grit sandpaper. Consider the intended look and feel when deciding on finishing techniques. A smooth sanded surface may allow for comfortable handling, while a polished look can add an elegant finish.
Usage and Maintenance
Once your homemade clay incense burner is complete, be sure to follow these tips for safe usage and cleaning:
– Only burn incense made specifically for incense burners. Avoid burning candles, as the wax can permanently adhere to the clay.
– Place the incense burner on a stable, level, heat-resistant surface away from flammable objects. Never leave an actively burning incense burner unattended.
– Make sure the area is well ventilated when burning incense. The smoke can be irritating for some.
– Extinguish the incense completely before moving the burner.
– Allow the incense burner to completely cool before cleaning. Use a soft cloth to gently wipe away any dust or residue.
– Avoid getting the incense burner wet or submerging in water, as the clay can become structurally compromised over time with repeated exposure to moisture.
– Store in a dry location away from direct sunlight when not in use. High heat and UV light can cause discoloration.
– Periodically inspect your homemade incense burner and discontinue use if any cracks, chips, or other defects develop that could impact safety or performance.
– With proper care and maintenance, a homemade clay incense burner can provide many hours of aromatic enjoyment!