How Do You Dry Cold Porcelain Clay Faster?
Cold porcelain clay is an air-dry modeling material made from a mixture of glue, cornstarch, and other ingredients. Unlike traditional clay, it does not require baking in a kiln to harden. Instead, cold porcelain clay dries and cures at room temperature as the water evaporates.
However, cold porcelain clay can take 1-3 days or longer to fully dry and cure. This lengthy drying time is due to the high glue content that gives the clay elasticity for sculpting. While the slow curing allows time for detailing, many artists want to accelerate the drying process so they can finish projects faster, continue to add layers and refinements, or prepare pieces for painting.
Luckily, there are several techniques that can significantly speed up the drying time for cold porcelain clay.
Room Temperature Drying
Leaving porcelain clay out at room temperature is the most basic drying method. All you need to do is shape your porcelain clay sculpture or project and leave it sitting out.
The pros of room temperature drying are that it is the simplest and requires no additional equipment or energy use. It is a gentle, low temperature process that is unlikely to cause cracking or other issues. Room temperature drying can take 1-3 days depending on the thickness and size of your porcelain clay piece.
The cons are that it is the slowest method, so not ideal if you need to dry your porcelain clay quickly. The longer drying time also means your piece will be vulnerable to accidental nicks and dents for a longer period. Dust and debris may also gather on the surface over multiple days of drying.
Using a Fan
One of the simplest ways to speed up the drying process for cold porcelain clay is to direct a fan at your clay pieces. The steady airflow created by a fan evaporates the moisture in the clay much more quickly than air drying alone. Fans are an inexpensive and easy way to cut down on drying time.
Tabletop or desk fans work well for smaller pieces. Look for fans with adjustable settings so you can increase the airflow as needed. Fans designed for high volumes of airflow, like box fans or tower fans, are ideal for larger clay pieces or batches of multiple items. Position the fan so it blows directly on the clay, preferably from above so the air circulates down and around all sides of the piece. Keep the fan running continuously until the clay is fully cured.
No matter what type of fan you use, keep it around 2 feet away from the clay. Placing it too close can blow away delicate details. Check frequently and move the clay around in the airflow to make sure it dries evenly. With a properly directed fan, you can cut clay drying time in half or more.
Food Dehydrator
A food dehydrator is an excellent option for quickly drying cold porcelain clay while retaining its workability. Food dehydrators use gentle heat and air circulation to remove moisture from clay gradually. This prevents cracking or damage to the clay.
Look for a dehydrator with adjustable temperature settings, preferably in the 90-120°F range. The Excalibur 3900B is a popular choice as it has a temperature range of 95-165°F. Other good options are the Nesco FD-75A or the Presto Dehydro Electric Food Dehydrator.
Set the dehydrator to around 110°F. Place clay pieces directly on the trays, leaving space between them for airflow. Rotate trays and check clay every few hours until fully dry. Drying time can range from 4-12 hours depending on thickness.
A food dehydrator dries clay gently at lower temperatures than an oven would. This avoids cracking and makes it one of the fastest methods for drying cold porcelain safely.
Oven Drying
One of the most effective methods for quickly drying cold porcelain clay is using your oven. The key is to keep the temperature low – no higher than 200°F (93°C). Cold porcelain clay contains cornstarch, which can burn at temperatures above 200°F.
Set your oven to the lowest possible temperature, ideally around 150-175°F (65-80°C). Place your clay pieces on a baking sheet lined with parchment paper or a silicone baking mat. Make sure the pieces are spaced apart so air can fully circulate.
Leave the oven door cracked open slightly to allow moisture to escape. Drying time will vary based on the size and thickness of your pieces, but most items will be fully dry within 1-3 hours. Check periodically and remove pieces as they dry.
The indirect low heat from the oven evaporates moisture quickly without risking scorching or burning your clay. Just monitor closely and do not exceed 200°F oven temperature for safe drying.
Microwave
Using the microwave is one of the fastest ways to dry cold porcelain clay. The microwave emits electromagnetic radiation that excites water molecules in the clay, generating heat that helps evaporate the moisture.
When microwaving cold porcelain clay, it’s important to follow these precautions and guidelines:
- Microwave in short bursts of 10-30 seconds at 50% power, checking the clay after each burst. This prevents overheating and cracking.
- Never microwave the clay for more than 1-2 minutes total. Prolonged microwaving can damage the clay.
- Allow the clay to cool for a few minutes between bursts to prevent localized overheating.
- Use a microwave-safe container like glass or ceramic. Metal can damage the microwave.
- Avoid using a bowl with tall, narrow sides which can focus the microwaves too intensely.
- Flip and stir the clay between bursts to ensure even drying.
- Stop microwaving once the clay is warm and firm, but still pliable. Don’t overdry until rock hard.
With the right technique, the microwave can quickly drive off excess moisture from cold porcelain clay in just a few minutes.
Sunlight
Drying clay in direct sunlight can be an effective way to speed up the drying process. The heat from the sun helps evaporate any moisture in the clay. Just placing your clay outside on a sunny day, even for just a few hours, can noticeably accelerate drying.
For best results, choose a warm sunny day and place your clay in a spot that gets full sun exposure. Avoid any shade from trees, buildings, etc. You’ll want the clay fully illuminated. Putting the clay on a dark surface like blacktop or metal that absorbs heat can further improve drying. Just be cautious of getting the clay too hot in intense midday sun.
Rotate the clay every so often so all sides get equal sunlight exposure. Bring the clay inside if it starts feeling too warm or if the forecast calls for rain. While sunlight helps expedite drying, you’ll still need to allow the clay to finish drying fully indoors afterwards.
Adding Dry Ingredients
One of the easiest and most effective ways to speed up the drying process for cold porcelain clay is to add dry ingredients that will absorb moisture from the clay. The most commonly used ingredients are:
- Cornstarch or arrowroot powder – These fine starches are very moisture-absorbent and mix well into clay. Start with 1 teaspoon per 1 cup of porcelain clay and mix thoroughly.
- Flour – All-purpose white flour or cake flour works great. The fine grains absorb water quickly. Add 1-2 tablespoons per 1 cup of clay.
- Instant mashed potato flakes – These dried potato flakes absorb moisture rapidly. Use 2-3 tablespoons per cup of clay.
- Plaster of Paris – This powder turns to a solid when mixed with water. Add just 1/2 teaspoon at a time as it can dry the clay quickly.
Mix the dry ingredient thoroughly into the cold porcelain clay. Let it sit for 5-10 minutes then knead again. The moisture should be noticeably reduced. For even faster results, you can also add a dry ingredient and use another drying method like a fan or dehydrator.
Commercial Drying Options
Artists who work with porcelain clay in large quantities or need to dry a great deal of pieces quickly may want to invest in specialty drying equipment. There are a few different options for commercial-grade porcelain clay dryers:
Heated Dryers
Heated cabinet dryers are specifically designed for drying arts and crafts products evenly and efficiently. They use gentle heat between 110-150°F to rapidly remove moisture from porcelain clay pieces. Shelves are adjustable to accommodate different size loads. Many have a timer and thermostat to program the optimal drying time and temperature.
Humidity-Controlled Dryers
Humidity-controlled dryers monitor and regulate the relative humidity level inside the cabinet. Low humidity helps pull moisture out of porcelain clay quickly and evenly. These dryers have humidity sensors and auto-adjust to maintain the ideal drying conditions.
Commercial Convection Ovens
Large convection ovens designed for restaurants or bakeries can also work for drying porcelain clay. Look for ovens that offer very low temperature settings under 200°F to keep the clay from overheating. Continuous airflow will help accelerate drying.
Vacuum Dryers
Vacuum drying uses negative air pressure to literally suck moisture out of porous materials like clay. This is one of the fastest methods, though equipment can be expensive. Vacuum dryers require specially-designed chambers with an air pump and control system.
Tips for Quicker Drying
Here are some tips for speeding up the drying process for cold porcelain clay while avoiding cracking and warping:
Roll the clay into thinner sheets before drying to allow moisture to evaporate quicker. Slabs rolled to 1/4 inch or thinner will dry much faster.
Avoid drying thick sections of clay too quickly, as this can cause cracking on the outside before the inside has dried.
Prop up clay pieces while drying so air can circulate all around. Place them on wire racks if possible.
Turn pieces periodically while drying so all sides dry at an even pace.
Work in a warm, dry environment with plenty of airflow. Avoid excess humidity.
Use a fan directed on the clay to speed up drying time. Just be careful not to have it blow too directly or harshly.
Dry multiple thinner pieces at once instead of one thick piece. Several slim pieces will dry faster than one large chunk.
A food dehydrator on low heat can dry cold porcelain effectively without cracking it.
Oven drying between 150-200°F can significantly speed up drying time but watch closely to prevent over drying.
Cold porcelain dries quickest when moisture can evaporate evenly from all sides. Take steps to prevent lopsided drying that could lead to warping.